Analyzing and Troubleshooting Single-Screw Extrusion by Gregory A. Campbell, Mark A. Spalding

By Gregory A. Campbell, Mark A. Spalding

The e-book teaches the basics of single-screw extrusion such that speedy troubleshooting and procedure optimization and layout are attainable. the basic procedures which are happening within the computing device are built from the ordinary reference element of a rotating screw particularly the normal rotating barrel. those basics are then mixed with the chemistry of polymers and the actual houses relating to processing to troubleshoot and optimize extrusion techniques. Many business extrusion challenge case stories are awarded. In every one case examine, the foundation explanation for the matter is pointed out besides the answer. A primary view of the approaches that take place in a single-screw computer from the average reference body; i.e., screw rotation. the speculation is mentioned and in comparison to experimental info and to a rotating barrel reference body. themes comprise: polymerization chemistry and degradation mechanisms for polymers, actual homes on the topic of processing (e.g., rheology, warmth potential, dynamic friction, bulk density and pellet compaction, soften density), and 30+ case reports for troubleshooting extrusion difficulties. a close description of the matter and the answer is gifted so the reader can enforce the answer on their lonesome apparatus.

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Additional info for Analyzing and Troubleshooting Single-Screw Extrusion

Sample text

Next, the pressure flow term needs to be calculated based on the maximum pressure gradient possible in the metering channel. The maximum pressure gradient will occur when the pressure at the entry to the metering section is near zero. In practice, the pressure at the entry to the meter will be considerably higher. 4 MPa at the discharge (die entry pressure), the maximum pressure gradient is estimated by dividing the pressure change by the helical length (Zb) of the metering channel. 56 MPa/m. Since the pressure is increasing in the helical direction, the pressure gradient is positive.

Next, the mass flow rate due to the pressure gradient is calculated using Eq. 0020 kg/s > 7 kg/h The overall mass rate expected from the extruder and screw specification was calculated using Eq. 12 at 273 kg/h. The manager specified a rate of 250 kg/h for the process. Since the extruder is capable of 273 kg/h at the maximum screw speed, the extruder is specified properly from a rate viewpoint. 4 MPa. The pressure mass flow Qmp is very low, at about 2 % of the rotational mass flow Qmd. If the screw geometry is kept constant, this ratio will increase if the discharge pressure increases or the viscosity decreases.

Using the SI Units,” Polym. Eng. , 17, 222 (1977) 2 Polymer Materials A brief discussion of polymer materials is presented here to introduce the extrusion practitioner to material properties and how they relate to extrusion and polymer processing. The discussion presented here is intended to introduce several characteristics of polymer materials that can be affected during processing using single-screw extruders. For example, different in-specification lots of the same resin may vary slightly in molecular weight and thus can require different power levels to extrude.

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